Elongation
Bends, Doesn't Break.
The AquaLastic® Concrete Repair System
High-performance polyurea systems engineered to seal Agricultural Canals, Aquaculture facilities, and Dams with a permanent, monolithic bond.
Kaysville, UT
Key Challenge
Severe concrete liner seepage causing massive, unmanaged water loss.
The Result
Reduced seepage from seven inches to less than one-quarter inch.
Infrastructure replacement can cost 10x to 20x more than a professional AquaLastic® restoration.
Rebuilding from scratch requires massive excavation, material disposal, and weeks of operational downtime. This financial burden often leads to "deferred maintenance," which only accelerates structural decay and water loss.
AquaLastic® halts this degradation with a high-performance, seamless thermal-fused barrier. This 900% elastomeric liner eliminates 98% of seepage, reclaiming water and extending asset life by decades at a fraction of new construction costs.
STRUCTURAL STABILIZATION
Engineered Solutions for High-Demand Environments
- Concrete
- Steel
- Wood
- Fiberglass
- Geotextiles
Testimonials
Coming in 2026
Aqua Pipe™ Structural Pipe Lining
Expanding our restoration capabilities from open canals to closed-conduit systems.
Agricultural Canals & Irrigation
Stop water loss and eliminate seepage in earthen or concrete delivery systems.
How We Protect Your Water?
Stop Seepage & Recover Revenue
Aging irrigation systems suffer from more than just leaks; surface degradation increases friction and slows water delivery. Our restoration smooths the internal substrate, significantly improving flow capacity and restoring the original design flow. This efficiency allows districts to deliver more water in less time, directly increasing billable revenue per cubic foot.
High-Flex "Active Crack" Bridging
Thermal cycling in agricultural regions causes concrete joints to expand and contract daily, rendering traditional repairs useless. The AquaLastic® system is engineered with high-modulus flexibility to survive these active cycles without separating from the substrate. This creates a permanent, monolithic seal that accommodates structural movement while maintaining a watertight barrier against water loss.
The Geotextile "Dirt-Ditch" Solution
Transitioning from earthen to lined canals typically requires massive excavation and concrete pouring. Our specialized composite method creates a reinforced barrier that provides the performance of a concrete liner without the heavy equipment overhead. This application provides instant erosion control and prevents the invasive vegetation growth that restricts flow in dirt-ditch systems.
Aquaculture & Fish Hatcheries
Creating Biosecure Environments through Pathogen Control
Transform porous, high-risk concrete into a medical-grade, easy-to-sanitize aquatic environment.
100% "Fish-Friendly" & Inert
Unlike traditional epoxy or solvent-based coatings that can leach toxic chemicals into the water column, AquaLastic® is a 100% solids, solvent-free polymer. Once cured, the material is completely inert and safe for sensitive aquatic species, meeting the highest standards for potable water and biosecure hatchery environments.
Pathogen-Resistant Barrier
Raw concrete’s porous surface creates microscopic pockets where pathogens thrive even after cleaning. Our plural-component polyurea provides a seamless, non-porous shield that eliminates these hiding spots, preventing cross-contamination and simplifying the sterilization required for high-yield fish production.
Non-Abrasive Surface Protection
Rough concrete textures cause fish abrasions, leading to stress and infection. AquaLastic® cures into a smooth, elastomeric surface that protects delicate specimens from injury, ensuring high-speed water flows do not create a hazardous environment for the stock.
Easy-Clean Maintenance
The smooth, high-density finish prevents algae and organic matter from rooting into the substrate. This reduces the need for aggressive pressure washing or harsh chemicals, allowing staff to sanitize tanks with less effort and downtime between production cycles.
Compliance
100% Solids | Zero VOCs | Non-Leaching.
Compatibility
Concrete Raceways, Fiberglass Tanks, and Steel Holding Pens.
The AquaLastic® Difference
Unlike traditional coatings that require days to dry, AquaLastic® is applied at high heat (160°F+) and cures instantly. This allows you to return tanks to service immediately, eliminating downtime and minimizing disruption to your hatchery cycles.
Dams, Spillways & Reservoirs
Armor-grade protection for high-velocity assets
Spillways & High-Flow Channels
High-velocity water flow creates a "lifting" effect on damaged concrete. Water enters surface cracks and joints, creating hydraulic pressure that can peel away standard coatings and cause catastrophic slab failure.
The AquaLastic® Fix:
Our seamless thermal bond integrates directly into the substrate. It creates a durable shield that prevents water from migrating under the surface, effectively sealing and unifying the concrete structure against high-velocity flows.
Concrete Face Dams & Reservoirs
Massive structures are subject to constant shifting and thermal stress, leading to deep structural cracks. Under heavy hydrostatic pressure, even minor leaks turn into high-volume seepage that threatens the stability of the entire concrete face.
The AquaLastic® Fix:
Utilizing 900% elongation, the liner functions as an industrial-strength flexible bridge. It stretches across shifting cracks while remaining completely watertight under massive hydrostatic pressure.
Intakes, Penstocks & Gates
Steel and concrete components in high-flow intakes face constant cavitation, corrosion, and debris impact. Over time, surface roughness increases friction, reducing intake efficiency and leading to expensive structural thinning.
The AquaLastic® Fix:
An impact-absorbing armored finish. It provides a smooth, low-friction surface that improves water flow efficiency while providing a permanent barrier that prevents the steel and concrete from ever touching the water.
FAQ
How does "Plural-Component" application differ from standard industrial painting?
Unlike traditional paints that dry through evaporation, AquaLastic® is a thermal-set process that triggers an instant reaction. This creates a monolithic bond that is significantly stronger and more flexible than any off-the-shelf coating.
Can AquaLastic® be applied to damp concrete or during cold weather?
Yes, our specialized mobilization rigs are designed for year-round application. We conduct moisture-vapor testing and utilize thermal technology to ensure total adhesion even in challenging field conditions, allowing for repairs during winter shut-off windows.
What is the expected service life of an AquaLastic® restoration?
The system is engineered for long-term infrastructure lifecycle extension. With a proven track record of over 23 years in the field, it is designed to withstand UV exposure, thermal cycling, and constant hydraulic abrasion without separating or cracking.
Is the material safe for drinking water and sensitive aquatic life?
Absolutely. AquaLastic® is a 100% solids, solvent-free polymer with zero VOCs. It is completely inert once cured, making it the industry standard for fish hatcheries, agricultural canals, and potable water reservoirs.
How much water can a district expect to save after application?
In verified field applications, our system has been proven to eliminate 98% of seepage loss. By sealing porous concrete and active cracks, districts can reclaim significant water volume, often paying for the project through recovered revenue in just a few seasons.
Does this system qualify for federal infrastructure or WaterSMART grants?
Yes. Because our restoration provides measurable water conservation and extends the life of public assets, it meets the technical criteria for many government funding programs. We provide the performance data required to support your grant application.
How soon can the asset be returned to service?
Because the thermal reaction occurs instantly, the material reaches a tack-free state in seconds and achieves a functional cure in minutes. This allows for immediate water return and commissioning, minimizing operational downtime for critical infrastructure.